The universal five-axis Dia-2200-Mini CNC spark grinding machine from Lach Diamond is designed for the automatic sharpening of diamond tools and saw blades with diameters as wide as 530 mm. The machine is capable of sharpening Deep Hole Drilling Inserts new or servicing old diamond end mills and jointing cutters both with and without axis angles. It is also effective on diamond scoring saws and saw blades of all tooth types. The grinder offers profiling programs (both contour-controlled programs with copper Metal Cutting Insert electrodes and in-feed programs with graphite electrodes).

A program for multiple production is available, capable of automatically sharpening multiple diamond tools or axis angle jointing cutters. The company has also developed an axis angle program that allows for extreme axis angles of more than 45 degrees during production and service.

The system was designed for grinding tools for machining fiber composites such as glass fibers (GFP), carbon fiber reinforced plastic (CFRP) and basalt fabrics in the aerospace, agricultural machinery and automotive industries.

The Carbide Inserts Website: https://www.cuttinginsert.com/product/snmg-insert/

PCD inserts are the first choice in aluminum and magnesium applications, as well as carbon fiber parts, as their extreme hardness provides unmatched life in these non-ferrous materials. Since it is a SDMT Insert synthetic diamond (almost pure carbon), it cannot be used to machine ferrous materials like steels and cast irons, because at temperatures over 700° Fahrenheit, carbon atoms react with the part material to form iron carbide and cause the diamond structures to collapse. PCD is especially required when aluminum has more than five percent content, to resist the abrasiveness that leads to wear.

CBN inserts uses boron as the primary element. While boron has a similar crystal structure to carbon, it lacks the affinity to iron. It is the second hardest known material and can tolerate cutting temperatures over 1,800° Fahrenheit. CBN is suitable for steel or iron machining and is the first choice when working SPMT Insert with hardened steels, usually more than at least RC50 and should be used for finishing only. Any interrupted cutting requires the highest stability tool, otherwise it won’t work.

How can Estool tools help when it comes to PCD and CBN inserts?

We are a PCD/CBN manufacturer, we have a lot of knowledge here in-house and are always willing to help metalworkers. Feel free to contact us for more about CBN/PCD inserts.

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The Carbide Inserts Website: https://www.estoolcarbide.com/product/scmt09t304-scmt09t308-scmt120404-scmt120408-cast-iron-turning-inserts-p-1203/

Corrugated carbide end mills offer several advantages in terms of machining performance and efficiency due to their unique design and characteristics. Here are some of the advantages they provide:

Improved Chip Evacuation: The corrugated design of the end mill helps in breaking the chips into smaller pieces and guiding them away from the cutting area. This reduces the risk of chip buildup, which can lead to poor surface finishes, increased tool wear, and decreased tool life.

Higher Material Removal Rate (MRR): The wavy edge WNMG Insert geometry allows for more effective engagement with the workpiece, enabling higher feed rates and increased material removal rates. This can lead to faster machining times and higher productivity.

Longer Tool Life: The reduced vibration, effective chip evacuation, and improved cooling contribute to a longer tool life compared to traditional end mills, leading to reduced tooling costs over time.

Optimized Surface Finish: The unique cutting action of corrugated carbide end mills can lead to improved surface finishes, reducing the need for secondary finishing operations and saving time.

Adaptability to High-Speed Machining: The design of corrugated carbide end mills, combined with their ability to efficiently evacuate chips and manage heat, makes them Machining Carbide Inserts suitable for high-speed machining applications, where maintaining consistent performance and surface finish is important.

It's worth noting that while corrugated carbide end mills offer several advantages, the optimal choice of tooling depends on factors such as the specific machining operation, material being machined, cutting conditions, and the machine tool being used. Welcome to contact us for more details.

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corrugated carbide end mills, carbide milling cutter, carbide end mills, carbide end mill, solid carbide milling cutters, tungsten carbide milling cutter, carbide ball nose end mills, carbide end mill for aluminum, carbide end mill cutting tool

The Carbide Inserts Website: https://www.cuttinginsert.com/product/snmx-insert/

Tungsten alloy can be applied in many areas such as military、aerospace、electricity、transportation、medical apparatus and instruments、sports equipment and so on due to its excellent performances. The most outstanding Cast Iron Inserts property of tungsten alloy is its high density, which is much higher than that of lead. That is the reason why it can be manufactured into high-performance engine in battleplane in aviation field、armor piercing bullet and shrapnel pits in military field、counterweight in racing car and sailing boat in transportation field、radiation shielding in medical field. Besides, tungsten alloy possesses high hardness、stable chemical property、no poison、good processability and other characters which ensure it's wide application.

Tungsten Manufacturer & Supplier: – https://www.estoolcarbide.com
Tungsten Steel Inserts

The Carbide Inserts Website: https://www.cuttinginsert.com/product/seer-insert/

In iron and steel industry, tungsten mainly joins as Ferrotungsten form. These processes put tungsten concentrates, scrap iron and other things together in an electric arc furnace, and get ferrotungsten after reduction smelting, and then join ferrotungsten into steelmaking process. In some cases, Tungsten powder can also be processed into tungsten bar, added in the form of tungsten bar in the steelmaking Carbide Steel Inserts process. Recent successful studies of scheelite direct steelmaking processes, add scheelite directly in the steelmaking process, then use ferro-silicon or carbon as reducing agent, tungsten is reduced into the steel.he tungsten adds into steel enables the steel grain refinement, to improve its high-temperature hardness, wear resistance and impact strength.

Tungsten steel is mainly used for cutting steel and die steel, and its application in high-speed cutting steel is more than a century of history. The widely used high-speed steel contains 9% to 24% of tungsten, 3.8% to 4.6% of chromium, 1% to 5% of vanadium, 4% to 7% of cobalt and 0.7% to 1.5% of carbon. Carbide Milling Inserts The characteristics of high-speed steel is high reinforcing tempering temperature (700 to 800℃), it can automatically quenching and secondary hardening in the air, so it can maintain a high hardness and wear resistance up to 600 ~ 650 ℃. In the alloy tool steel group, tungsten steel containing 0.8% to 1.2% tungsten; chromium tungsten silicon steel containing from 2% to 2.7% tungsten; containing 2% to 9% of the tungsten in the chromium-tungsten steel; chromium tungsten manganese steel containing 0.5% ~ 1.6% tungsten. Tungsten steel is used to manufacture a variety of tools, such as drills, mills, wire drawing dies, female mold and male mold, pneumatic tools parts and so on. Tungsten magnets is a permanent magnet steel containing 5.2% to 6.2% tungsten, 0.68% to 0.78% carbon, and 0.3% to 0.5% chromium; tungsten-cobalt magnets is a hard magnetic material containing 11.5% to 14.5% tungsten, 5.5% to 6.5 % of molybdenum, 11.5% to 12.5% of the cobalt, they have high magnetization and the coercive force, they are of important magnetic materials.

Tungsten Manufacturer & Supplier: Chinatungsten Online – https://www.estoolcarbide.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
Email: https://www.estoolcarbide.com
Tungsten News & Tungsten Prices, 3G Version: https://www.estoolcarbide.com
Tungsten News & Tungsten Prices, WML Version: https://www.estoolcarbide.com
 

The Carbide Inserts Website: https://www.cuttinginsert.com/product/snmx-insert/